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For
more than 30 years, we have supported the planning and execution of
USAF/AEDC facility technology efforts. These projects have kept AEDC
in the forefront of ground environmental testing in the areas of propulsion,
aerodynamic, and space systems. Through comprehensive facility technology
planning, in partnership with the AEDC USAF staff, the changing and
technically challenging aerospace testing needs of the DoD, NASA and
industry continue to be met. These facility technology efforts have
included both analytical and hardware projects that focus on the future
test and development needs of emerging propulsion and aerospace systems.
Through these efforts, we have been able to anticipate many aerospace
technical advances and their associated testing needs. Examples of areas
in which these projects have succeeded include airframe/propulsion integration,
airbreathing and rocket propulsion, aircraft/store integration, transonic
aerodynamic testing, re-entry vehicle testing, Computational Fluid Dynamics
(CFD), and advanced flow diagnostic techniques. Many of these efforts
have successfully transitioned to facility Improvement and Modernization
(I&M) projects and to Military Construction Projects (MCP). Some
examples of these technology planning efforts and activities, and their
subsequent results and benefits are summarized as follows:
- Aircraft/Propulsion Integration Testing The very complex
flow fields that exist at the interface of aerospace structures and
propulsion systems make it very difficult to characterize the environment
in separate aerodynamic (wind tunnel) and propulsion test facilities.
In the 1970s, we supported technology planning efforts, special studies
and analysis, evaluations of national aerospace program goals and
objectives, and preliminary conceptual design studies of facility
concepts. The goals of these technology planning efforts were to assess
the projected needs and to develop potential options for meeting these
needs.
Results
and Benefits These efforts resulted in the development and
approval of a major Military Construction Program (MCP) at AEDC for
the Aerospace System Test Facility. We supported the planning for ASTF,
the subsequent design efforts, construction, assembly, checkout, and
follow-on operation and maintenance. This facility became a national
asset for the test of large-scale airframe/propulsion system designs
and has subsequently contributed to the cost-effective design and development
of major DoD aircraft systems such as F-22, and F-117.
- Re-entry Vehicle Testing The very high Mach numbers
and high energy and enthalpy environments that characterize earth
and other planetary entries create extremely difficult technical challenges
to those with responsibility for the design and testing of space and
re-entry vehicles. For more than 30 years, we have supported the USAF
in planning and executing facility technology efforts that have focused
on developing techniques for simulating these harsh environments in
ground test facilities. These technology projects have included analytical
efforts, prototype facility projects, and Improvement and Modernization
projects.
Results
and Benefits Through our efforts and technical support, several
advances have been made in our ability to understand the re-entry environment
and to more accurately simulate and test re-entry vehicle design concepts
and advanced materials. For example, our understanding has been enhanced
through the application of Computational Fluid Dynamics, which provide
us with the capability to model the complex reacting, high Mach number
flows that characterize planetary re-entry. We have also supported the
development of an Arc Heater test facility concept that provides the
capability to simulate the high energy re-entry environment for the
evaluation of ablative and other advanced materials.
- Aircraft/Store Integration Testing Early efforts
to integrate stores on existing aircraft designs, sometimes resulted
in major incompatibilities. Examples of the problems that resulted
included aircraft store collisions at separation, unacceptable penalties
in performance and stability and control, and decreased aircraft flutter
margins. Several of these problems were experienced in Vietnam, with
the rush to get newly developed weapons to the combat zone. The need
existed to investigate these problems during aircraft and store design.
Results
and Benefits Our engineers supported technology efforts to
develop test techniques and test facility concepts to address these
compatibility issues. Technology analytical efforts and prototype facility
projects led to the design, installation, and subsequent operation of
Captive Trajectory Systems in the four foot and sixteen foot aerodynamic
wind tunnels at AEDC. These capabilities are now routinely used to support
both aircraft and store design efforts.
FABS
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